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ee:hydrophones:start [2018/01/28 15:45]
Ryan Summers
ee:hydrophones:start [2020/03/06 01:20]
Chris Nathman [Communication]
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 +
 +===== System Design =====
 +
 +
 +{{ :​ee:​hydrophones:​hydrophones-system-architecture.jpg}}
 +
 +The hydrophones have a piezo sensors that outputs small voltages as sound hits them. To be able to read them, the hydrophone signals are filtered with a 1st order bandpass and then are gained by approximately 40-60dB. After the signals are amplified, they are then passed to the ADC for conversion. The ADC samples the hydrophone signals at 5MHz simultaneously and outputs the converted information over a custom, parallel interface. This interface is differential and utilizes DDR (Dual data rate). In order to read the ADC values, the Zynq SoC is used. The Zynq has a dual core ARM processor embedded in FPGA fabric. A custom Verilog module was created for reading the parallel interface output by the ADC. The data is then sent over the AXI4-Stream protocol to allow it to be transferred into the processor'​s RAM through the HP-AXI interface (AXI is a common communication protocol for custom hardware modules written in Verilog). In order to accommodate the high data rate of the analog measurements,​ the AXI stream is connected to a DMA engine. The DMA puts the data into the CPU RAM and tells the processor about it. At this point, the data has been successfully transferred into the computer and the cross correlation can be performed. The below sections delve into specifics of each of the different design areas.
 +
 +==== Analog Design ====
 +{{ :​ee:​hydrophones:​analog-hydrozynq.jpg |}}
 +
 +The analog signal goes through a five-stage amplification and filtering process. First, the signal is sent through two gain stages, each of which apply an adjustable gain to the signal. After the signal is gained into a reasonable voltage range, it is passed through a low-pass filter and then a high-pass filter to result in a bandpass filter of the signal.
 +
 +Once the signal has been filtered and gained, it is preprocessed for the ADC. In order to acquire more accurate measurements,​ the ADC requires signals to be [[https://​en.wikipedia.org/​wiki/​Differential_signaling|differential]]. The analog signals are therefore put through a single-ended to [[https://​en.wikipedia.org/​wiki/​Differential_signaling|differential]] converter and biased around a DC voltage supplied by the ADC. Immediately before the signals enter the ADC, there is a low-pass anti-aliasing filtering (Low-pass differential RC).
 +
 +
 +==== FPGA Design ====
 +{{ :​ee:​hydrophones:​fpga-hydrozynq.jpg |}}
 +
 +The FPGA has a number of parts to it, but its ultimate goal is to take samples sent from the ADC and transfer them into the processor'​s memory. Immediately,​ the [[https://​en.wikipedia.org/​wiki/​Differential_signaling|differential signals]] are passed to the FPGA IO buffers to convert them to single-ended. After the single-ended conversion, a custom Verilog block was written that takes in the ADC's clock and data signals to properly digitize the data. It then provides this data on an [[https://​www.xilinx.com/​support/​documentation/​ip_documentation/​ug761_axi_reference_guide.pdf|AXI-Stream]] interface. Because ADC reader block is driven off an external clock and the rest of the FPGA is clocked internally, care must be taken to cross the clock boundaries to prevent metastability. The Xilinx FIFO generator was used, as it generates an asynchronous read-write FIFO that can be used for synchronizing data with the internal FPGA clock.
 +
 +After synchronization,​ the AXI stream is connected to a Stream-To-Multi-Master Direct Memory Access (S2MM DMA) engine. The DMA engine is a software-programmable peripheral that will asynchronously write the ADC samples into the processor'​s RAM.
 +
 +There are a few other features implemented in the FPGA fabric, including the XSystemMonitor,​ which monitors the FPGA temperature,​ and a SPI module implemented that is used to program the ADC internal registers and verify its functionality. In Rev C of the HydroZynq, the manually adjustable potentiometers have been replaced with SPI-programmable potentiometers,​ which allows the analog gain of the signal to be controlled digitally.
 +
 +
 +==== Software Design ====
 +//Note: For simplicity, the HydroZynq is programmed bare-metal. There is no operating system on the board!//
 +
 +The software design is straightforward,​ but the most complex of the other systems. Communication with other computers is implemented using UDP sockets provided by the [[http://​www.nongnu.org/​lwip/​2_0_x/​index.html|lwIP (lightweight IP) library]]. When the CPU first boots, it loads the program off the SD card into memory. It then programs the FPGA bit stream and begins program execution after initializing most of the hardware peripherals,​ such as the Xilinx Gigabit-Ethernet peripheral. The application is then responsible for initializing soft peripherals that were instantiated in the FPGA fabric (such as the ADC reader, the system monitor, and the SPI engine). It configures the ADC chip and binds/​connects to a variety of UDP ports for communication.
 +
 +The software first attempts to sync onto the ping. Because the ping happens every two seconds, once the first ping has been found, the system can consistently find every other ping afterwards. To acquire initial synchronization,​ the code samples the hydrophones for 2.1 seconds and scans the data for the earliest start of a ping (by performing a threshold detection). Then, it calculates at what exact time the ping started and schedules sampling to begin at the next ping.
 +
 +After sync is acquired, the software samples for approximately 250ms during the ping period. It then verifies that the ping is present and truncates around the start of the ping to minimize the amount of data that needs to be cross-correlated. The software marks the timestamp of the ping and schedules a time that the next ping should occur at. Finally, the data is then cross-correlated to calculate the time of arrival delays for each ping. The software then transmits a variety of debug information (including all sample data, correlation calculations,​ and time of arrival deltas) over ethernet. The cycle continuously repeats until a ping is not detected in the 250ms sample period. If this occurs, the application will try to regain sync by continuously sampling for 2.1 seconds.
 ===== Getting Started ===== ===== Getting Started =====
 This section is designed to help a developer get started updating and programming the HydroZynq. This section is designed to help a developer get started updating and programming the HydroZynq.
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 ==== Code ==== ==== Code ====
-All software and firmware is available in [[https://github.com/​PalouseRobosub/​hydro-zynq|the ​GitHub ​repository]]. There are two primary directories,​ ''​%%hardware/​%%''​ and ''​%%software/​%%''​. The ''​%%hardware/​%%''​ folder contains all the Verilog and TCL files for interacting with Vivado. TCL scripts have been generated to rebuild the block design in [[https://​www.xilinx.com/​products/​design-tools/​vivado.html|Vivado]],​ and a ''​%%README.txt%%''​ file in ''​%%proj/​%%''​ describes how to use them. Additionally,​ the IO constraints file is provided for the current hardware.+All software and firmware is available in [[https://gitlab.com/​PalouseRobosub/Electrical/​hydro-zynq|the ​Gitlab ​repository]]. There are two primary directories,​ ''​%%hardware/​%%''​ and ''​%%software/​%%''​. The ''​%%hardware/​%%''​ folder contains all the Verilog and TCL files for interacting with Vivado. TCL scripts have been generated to rebuild the block design in [[https://​www.xilinx.com/​products/​design-tools/​vivado.html|Vivado]],​ and a ''​%%README.txt%%''​ file in ''​%%proj/​%%''​ describes how to use them. Additionally,​ the IO constraints file is provided for the current hardware.
  
 The software folder contains all C source code used in programming the HydroZynq. An ELF file can be created by using the ''​%%mk%%''​ script supplied with the source file name.  The software folder contains all C source code used in programming the HydroZynq. An ELF file can be created by using the ''​%%mk%%''​ script supplied with the source file name. 
Line 37: Line 71:
   ./mk app/​main_bin.c   ./mk app/​main_bin.c
  
-All files located in ''​%%src/​%%''​ will be compiled against the application specified to generate the binary. ​Finally, ​a ''​%%BOOT.bin%%''​ file (binary image that is used for booting off the SD caredcan be created through the utilization of the ''​%%doit%%''​ script. ​+All files located in ''​%%src/​%%''​ will be compiled against the application specified to generate the binary. 
 + 
 +==== Programming & Debugging ==== 
 +In order to generate ​boot-able ​''​%%BOOT.bin%%''​ file (binary image that is used for booting off the SD card), utilize ​the ''​%%doit%%''​ script ​in the ''​%%software/​%%''​ directory
  
 Example: Example:
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 //The current firmware utilizes **software/​bit/​adc_dma_revb.bit** as the bitstream file.// //The current firmware utilizes **software/​bit/​adc_dma_revb.bit** as the bitstream file.//
- +In order to efficiently debug through ​GDB and program ​on the flythe [[https://​store.digilentinc.com/​jtag-hs3-programming-cable/​|Digilent HS3]] can be used as a JTAG access point for GDB debug interfaces. To interact with the HydroZynq through JTAG, use the ''​%%xmd%%''​ command (provided by the Xilinx Vivado tool suite).
-==== Programming & Debugging ==== +
-Programming and debugging can be completed ​through ​creation of a new ''​%%BOOT.bin%%'' ​on the SD cardbut this is often inefficient. The [[https://​store.digilentinc.com/​jtag-hs3-programming-cable/​|Digilent HS3]] can be used as a JTAG access point for GDB debug interfaces. To interact with the HydroZynq through JTAG, use the ''​%%xmd%%''​ command (provided by the Xilinx Vivado tool suite).+
  
 After executing xmd from the command line, you will enter a shell-like environment. To connect to the ARM core for programming,​ enter: After executing xmd from the command line, you will enter a shell-like environment. To connect to the ARM core for programming,​ enter:
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 === Port Descriptions === === Port Descriptions ===
 ^ Port Number ^ Destination ^ Description ^ ^ Port Number ^ Destination ^ Description ^
-| 3000        | HydroZynq ​  | Command port                      +| 3000        | HydroZynq ​  | Command port                            
-| 3001        | Cobalt ​     | Sample data stream port           ​+| 3001        | Cobalt ​     | Sample data stream port                 ​
-| 3002        | Cobalt ​     | Time of Arrival Delay result port | +| 3002        | Cobalt ​     | Time of Arrival Delay result port       ​
-| 3003        | Cobalt ​     | Cross-correlation stream port     ​+| 3003        | Cobalt ​     | Cross-correlation stream port           ​
-| 3004        | Cobalt ​     | Debug/​STDOUT port                 ​|+| 3004        | Cobalt ​     | Debug/​STDOUT port                       | 
 +| 3005        | Cobalt ​     | Requests to silence the control system. ​|
  
 Note that the HydroZynq does not run ROS natively, so python scripts running on cobalt are necessary for interfacing the HydroZynq with ROS. As of now, these scripts are still under development. Note that the HydroZynq does not run ROS natively, so python scripts running on cobalt are necessary for interfacing the HydroZynq with ROS. As of now, these scripts are still under development.
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   reset:1   reset:1
 +
 +  frequency 35000
   ​   ​
 The supported keys are as follows: The supported keys are as follows:
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 | threshold ​ | unsigned int | Sets the HydroZynq ping ADC threshold value. | | threshold ​ | unsigned int | Sets the HydroZynq ping ADC threshold value. |
 | debug      | unsigned int | If data is 0, HydroZynq debug mode is disabled. Otherwise, debug mode is enabled. | | debug      | unsigned int | If data is 0, HydroZynq debug mode is disabled. Otherwise, debug mode is enabled. |
 +| frequency ​ | unsigned int | Specifies target pinger frequency. May be 25000, 30000, 35000, or 40000. Units are Hz. **This must be set or the zynq will not look for pings.** |
 +| post_ping_duration_us | unsigned int | The number of microseconds after ping threshold to truncate the signal to. //Default: 50 us//|
 +| pre_ping_duration_us | unsigned int | The number of microseconds before ping threshold to truncate the signal to. //Default: 100 us//|
 +| filter ​    | unsigned int | If data is 0, IIR filtering is disabled. Otherwise, filter is enabled. //Default: disabled.// |
 +| min_fft_samples | unsigned int | The minimum number of samples to be used in Fourier transforms. In situations where fewer than this number of samples are available (e.g. ping detected close to end of sample set such that only a small number of samples are left before the end of the data array), a fourier transform will not be performed and the zynq will have to resync with the ping. Performing Fourier transforms on small numbers of samples will likely cause inaccurate frequencies to be reported. //Default: 2048// |
 +| print      | N/A          | Prints out all current zynq parameter values. |
  
 In debug mode, the HydroZynq records for 2.1 seconds, dumps all 2.1 seconds of data to the data stream port, and repeats. No correlations are performed and no result is sent. In debug mode, the HydroZynq records for 2.1 seconds, dumps all 2.1 seconds of data to the data stream port, and repeats. No correlations are performed and no result is sent.
Line 114: Line 158:
 | Analog-to-Digital Converter | LTC2171-14 | [[http://​cds.linear.com/​docs/​en/​datasheet/​21721014fb.pdf|Datasheet]]| | Analog-to-Digital Converter | LTC2171-14 | [[http://​cds.linear.com/​docs/​en/​datasheet/​21721014fb.pdf|Datasheet]]|
  
- +=== Hydrophone dimensions: ​=== 
-===== System Design ===== +{{:​ee:​hydrophones:​as-1_hydrophone_dimensions.jpg}}
- +
- +
-{{ :​ee:​hydrophones:​hydrophones-system-architecture.jpg}} +
- +
-The hydrophones have a piezo sensors that outputs small voltages as sound hits them. To be able to read them, the hydrophone signals are filtered with a 1st order bandpass and then are gained by approximately 40-60dB. After the signals are amplified, they are then passed to the ADC for conversion. The ADC samples the hydrophone signals at 5MHz simultaneously and outputs the converted information over a custom, parallel interface. This interface is differential and utilizes DDR (Dual data rate). In order to read the ADC values, the Zynq SoC is used. The Zynq has a dual core ARM processor embedded in FPGA fabric. A custom Verilog module was created for reading the parallel interface output by the ADC. The data is then sent over the AXI4-Stream protocol to allow it to be transferred into the processor'​s RAM through the HP-AXI interface (AXI is a common communication protocol for custom hardware modules written in Verilog). In order to accommodate the high data rate of the analog measurements,​ the AXI stream is connected to a DMA engine. The DMA puts the data into the CPU RAM and tells the processor about it. At this point, the data has been successfully transferred into the computer and the cross correlation can be performed. The below sections delve into specifics of each of the different design areas. +
- +
-==== Analog Design ==== +
-The analog signal goes through a five-stage amplification and filtering process. First, the signal is sent through two gain stages, each of which apply an adjustable gain to the signal. After the signal is gained into a reasonable voltage range, it is passed through a low-pass filter and then a high-pass filter to result in a bandpass filter of the signal. +
- +
-Once the signal has been filtered and gained, it is preprocessed for the ADC. In order to acquire more accurate measurements,​ the ADC requires signals to be differential. The analog signals are therefore put through a signle-ended to differential converter. Immediately before the signals enter the ADC, there is a low-pass anti-aliasing filtering. This filter guarantees Niquist criteria, which means that any frequencies detected in the sampled signal will not be aliases of higher frequencies. +
- +
- +
-==== FPGA Design ==== +
-The FPGA has a number of parts to it, but its ultimate goal is to take samples sent from the ADC and transfer them into the processor'​s memory. Immediately,​ the differential signals are passed to the FPGA IO buffers to convert them to single-ended. After the single-ended conversion, a custom Verilog block was written that takes in the ADC's clock and data signals to properly digitize the data. It then provides this data on an AXI-Stream interface. Because ADC reader block is driven off an external clock and the rest of the FPGA is clocked internally, care must be taken to cross the clock boundaries to prevent metastability. The Xilinx FIFO generator was used, as it generates an asynchronous read-write FIFO that can be used for synchronizing data with the internal FPGA clock. +
- +
-After synchronization,​ the AXI stream is connected to a Stream-To-Multi-Master Direct Memory Access (S2MM DMA) engine. The DMA engine is a software-programmable peripheral that will asynchronously write the ADC samples into the processor'​s RAM. +
- +
-There are a few other features implemented in the FPGA fabric, including the XSystemMonitor,​ which monitors the FPGA temperature. There is also a SPI module implemented that is used to program the ADC internal registers and verify its functionality. In Rev C of the HydroZynq, the manually adjustable potentiometers have been replaced with SPI-programmable potentiometers,​ which allows the analog gain of the signal to be controlled digitally. +
- +
- +
-==== Software Design ==== +
-**Note that for ease of use, the HydroZynq is programmed bare-metal. There is no operating system on the board!** +
- +
-The software design is straightforward,​ but the most complex of the other systems. Communication with other computers is implemented using UDP sockets provided by the lwIP (lightweight IP) library. When the CPU first boots, it loads the program off the SD card into memory. It then programs the FPGA bit stream and begins program execution after initializing most peripherals (e.g. Xilinx Ethernet). The application then initializes peripherals that were instantiated in the FPGA fabric (such as the ADC reader, the system monitor, and the SPI engine). It then configures the ADC chip and binds/​connects to a variety of UDP ports for communication.  +
- +
-The software first attempts to sync onto the ping. Because the ping happens every two seconds, once the first ping has been found, the system can consistently find every other ping afterwards. To acquire initial synchronization,​ the code samples the hydrophones for 2.2 seconds. It then scans this period for the earliest start of a ping (by performing a threshold detection). It then calculates at what exact time the ping started and schedules sampling to begin at the next future ping. +
- +
-After sync is acquired, the software samples for approximately 250ms during the ping period. It then locates the ping and truncates around the start to minimize the amount of data that needs to be cross-correlated. The software marks the timestamp of the ping and schedules a time that the next ping should occur at. Finally, the data is then cross-correlated to calculate the time of arrivals for each ping. The software then transmits a variety of debug information (including all sample data, correlation calculations,​ and time of arrival deltas) over ethernet. The cycle continuously repeats until a ping is not detected in the 250ms sample period. If this occurs, it will try to regain sync by continuously sampling fro 2.2 seconds.  +